Hydraulic pit leveler showcasing powerful hydraulic system and durable construction for seamless dock transitions, enhancing safety and efficiency in loading operations.

Hydraulic system component of a Hydraulic Pit Leveler, showcasing smooth operation features for enhanced loading dock safety and efficiency.

Hydraulic cylinder and hose assembly from a Hydraulic Pit Leveler, showcasing components for loading dock efficiency and safety.

Hydraulic pit leveler installed at a loading dock, featuring a durable, textured surface for safe and efficient loading and unloading operations.

Hydraulic pit leveler with yellow safety edges and hydraulic system, positioned at a loading dock for efficient material handling.

Hydraulic pit leveler in open position, showcasing hydraulic mechanism and durable construction, designed for safe loading dock operations and efficient material handling.

Hydraulic pit leveler installed at a loading dock, enhancing safety and efficiency for material handling operations, with visible warehouse exterior and equipment nearby.

Hydraulic pit leveler with yellow ramp and hydraulic system, designed for efficient loading dock operations, showcasing durable construction for safety in material handling.

Hydraulic pit leveler installed at a loading dock, showcasing durable construction and smooth surface for efficient loading and unloading operations.

Hydraulic pit leveler at loading dock, showcasing yellow and gray design, hydraulic system, and safety features for efficient material handling.

Hydraulic Pit Leveler

Models H68R & H78R

Built for Performance. Designed for Installers.

The Hydraulic Pit Leveler is a loading dock solution designed to enhance safety and efficiency in material handling operations. Featuring a hydraulic system, it offers smooth and reliable operation, reducing manual effort and potential injuries. Its durable construction ensures longevity, making it suitable for various industrial applications. This pit leveler seamlessly bridges the gap between the loading dock and trailers, facilitating safe and efficient loading and unloading processes.

1-Year Limited Warranty; 2-Year Limited Warranty when Overhead Door™ brand door and Hydraulic Pit Leveler purchased together.

Overhead Door™ Tech Support: 1-800-929-4692

Overview
Documents

Installer Friendly

Four steel fork loops bolted to the deck improve stability during transport and placement, and help prevent sliding when stacked
Height adjusters operate from the building floor—no need to crawl beneath the leveler to shim and weld the rear frame
Adjusters quickly align the deck with the building floor for faster setup
Shim only under the main cylinder, lip keeper, and maintenance brace—improves safety and reduces effort
Rear curb angle cutouts clearly mark weld points for quicker installation

Smooth Building-To-Truck Transition

Optimized beveled lip reduces bumps and minimizes damage to cargo and equipment
Creates a smoother, level pathway to reduce shocks and jolts to workers
Supports efficient movement of forklifts and material handling equipment

Durable Design and Finish

Center-mounted hydraulic lift cylinder ensures optimal performance and safety
Textured powder coat finish provides long-lasting durability
Meets ANSI MH30.1-2022 load testing requirements
C-channel beams strengthen the deck and minimize moisture buildup
Flat deck design eliminates transition angles—reducing common repair needs
Full-width deck hinge enhances long-term durability

Safety Focused

Velocity fuse restricts free fall of leveler to 3” if trailer leaves the dock unexpectedly
Fully floating hydraulic system allows constant contact with the bed of the trailer
Proprietary powder coat formulation on deck and lip surfaces is textured to provide enhanced traction and non-slip protection even when wet
Minimal bumps or gaps on deck/lip reduce trip hazards for workers

Durability, Low Maintenance, Low Downtime

Textured powder coat provides an extremely durable finish, better corrosion protection and adhesion compared to wet paint
Heavy-duty multi-lug hinge sheds debris to reduce stress and wear while allowing easy lubrication for smooth operation
Deck hinge is fully supported across the entire width of the deck, which spreads the load across the width of the deck instead of concentrating the load on just a few hinge points
Fully protected powerpack behind the main cylinder, easy to access and adjust

Environmentally Friendly

Our powder coat process has fewer Volatile Organic Compounds (VOCs) and solvents compared to paint
Overspray is recycled which reduces waste disposal issues compared to a traditional paint process
The US Environmental Protection Agency (EPA) recommends powder coatings as a sustainable coating option

Serviceability & Installation

Open base frame provides full-length access for cleaning and service, eliminating rear cross-pit beams that trap debris and block pit access
Serviceable lip and hinge pins can be removed without breaking welds
Easily accessible tethered maintenance brace
Lip keepers adjust for off spec pits to more easily accommodate 18”/20”

WEIGHT CAPACITY	DIMENSION (NOMINAL)
30,000, 35,000, 40,000, and 45,000 lbs.	Model H68R: 6′ W x 8′ L Model H78R: 7′ W x 8′ L
BUMPERS	STANDARD	OPTIONAL
Laminated Bumpers 410-14 W1	✓
Laminated Upgraded Bumpers 410-14 W2, 412-14 W1/W2, 610-14 W1/W2, V420-11 W1/W2, V620-11 W1/W2, V624-11 W1/W2		✓
Steel Face Bumpers 410-14 SF W1/W2, 610-14 SF W1/W2		✓
CONTROL
Base Control Panel (Single button)	✓
Working, Range 12″ Above/Below Dock	✓
FINISH
Gray Powder Coat	✓
LIP
16″ Lip	✓
18″ & 20″ Lip		✓
Lip Keepers	✓
Lip Bevel	✓
Lip Taper (Model H78R only)	✓
OPERATION
End Loading & Below Dock Capable	✓
Hydraulic Pump: 3 Phase 208V, 240V, 480V		✓
Hydraulic Pump: Single Phase 120V, 208V, 240V		✓
Working, Range 12″ Above/Below Dock	✓
SAFETY
Maintenance Brace	✓
Safety Tread on Deck and Lip	✓
Velocity Safety Fuse	✓
Toe Guards: Full Operating Range	✓
TRANSPORT
Reinforced Lifting Bolt Holes in Deck (4)	✓
Steel Lifting Loops (Bolt to Deck) (4)	✓
WEATHER SEALS
Weather Seal: Brush		✓
Weather Seal: Neoprene		✓

BIM

Shop Drawing

Specifications

Product Literature

Instructional Manuals

Hydraulic Pit Leveler Installation Instructions (opens in a new window)

Warranties

45040 42nd St. E., Lancaster, CA 93535

Business Hours

Monday-Friday: 8:00 AM – 5:00 PM
Saturday-Sunday: Closed

CA Contractors License #881400

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Key Features of Hydraulic Pit Levelers

The Hydraulic Pit Leveler is engineered with a variety of features that enhance its performance and usability. Key attributes include adjustable height settings, a textured powder coat finish for durability, and a fully floating hydraulic system that ensures constant contact with the trailer bed. These features work together to provide a reliable solution for loading and unloading operations.

Additionally, the leveler is designed with safety in mind, incorporating a velocity fuse that restricts free fall and minimizes the risk of accidents. The optimized beveled lip reduces bumps during transitions, ensuring a smooth experience for forklifts and other material handling equipment. These features make the Hydraulic Pit Leveler a top choice for businesses prioritizing efficiency and safety in their operations.

Installation Process for Hydraulic Pit Levelers

Installing a Hydraulic Pit Leveler is a straightforward process that can be completed with minimal effort. The open base frame design allows for full-length access, making it easier for technicians to clean and service the unit. Height adjusters can be operated from the building floor, eliminating the need for workers to crawl beneath the leveler, which enhances safety during installation.

Moreover, the installation process is further simplified by clearly marked weld points and the ability to shim only under specific components, such as the main cylinder and lip keeper. This not only speeds up the setup but also ensures that the leveler aligns perfectly with the building floor, creating a seamless transition for material handling operations.

Maintenance Tips for Longevity

Regular maintenance is crucial for the longevity and optimal performance of Hydraulic Pit Levelers. Key maintenance practices include inspecting the hydraulic system for leaks, ensuring that the deck and lip surfaces are free from debris, and lubricating the hinge points to reduce wear and tear. By adhering to a consistent maintenance schedule, businesses can prevent costly repairs and downtime.

Additionally, operators should regularly check the condition of the weather seals and replace them as needed to maintain efficiency. The textured powder coat finish also requires minimal upkeep, but periodic cleaning can help preserve its protective qualities and appearance. Following these maintenance tips will ensure that the Hydraulic Pit Leveler remains a dependable asset in loading dock operations.

Comparative Advantages Over Traditional Dock Levelers

Hydraulic Pit Levelers offer several advantages over traditional mechanical dock levelers, primarily through their enhanced safety features and ease of use. Unlike mechanical systems that may require manual adjustments, hydraulic levelers can be operated with the push of a button, significantly reducing the physical strain on workers and minimizing the risk of injury.

Furthermore, hydraulic systems provide smoother transitions between the dock and trailer, which is essential for protecting cargo and reducing the risk of accidents. The durability and low maintenance requirements of hydraulic levelers also make them a cost-effective solution in the long run, as they require fewer repairs and replacements compared to their mechanical counterparts.